| [SPICES PROCESSING PLANTS AND PROCESSING MACHINERY] |
| PLANTS |
| Masala Plants |
Curry Powder Plants |
Chilly Lines |
| Turmeric Lines |
Pepper Cracking Plants |
Milling Plants For Oleoresins |
PREMIUM GROUP IN CONTEST OF SPICES PROCESSING |
All the equipments manufactured by the premium group are used in spices processing. The choice of the machine depends on the processing requirements and the nature of the material to be processed. A brief list of applications I given below.
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Industrial Pulverisers
- Miracle Mills & Universal Mills are used for coarse grinding and precutting operation of Chilly.
- Wizcon Mills for starchy materials like Turmeric & Ginger
- Roller Mills for milling operation of non fibrous spices like Pepper
- Micro Pulverisers for fibrous material like Coriander, Cumin
- Turbo Classifier Mill for medium oil content fibrous material like chilly for very fine grinding.
Industrial Separators
- Vibrating Screens, Air Classifies, Precleaners, Gravity Separators and Destoners are used for pre-cleaning operations.
- Gyro Screens, Roto Sifters re used for redressing the final ground product
- Pulse Air Jet Filters are used in Pollution Control lines
Process Equipments and Material Handling Equipments are used in the automation of the process lines.
The thing to be noted is the requirement of the client and the property of the spice on one hand and the heat generation and work generated by the equipment on the other.
BRIEF NOTE
ON COOL GRINDING OF SPICES
Spice have been in use from the beginning of civilization & are being used by people all over the world. The consumption of spices is substantial in oriental countries.
Before intervention of technology into Food industries, the Spices were ground by hand pounding and sieving in between pounding. Each housewife used to process a small quantity of spices for their requirement at home daily or for a period of a month. Since life was at leisure the spices were ground in slow pace. The produced good quality spices and practically with no loss in aroma.
In recent time the spices are being processed by manufactures & industries where large quantities of spices are being processed at the short period whereby the LEISURELY PACE is eliminated.
The faster rate of grinding spices essentially needs high input of energy in short time. This causes heating of spices & to a large extend of loss of flavors and aroma . In short the product SPICES is degraded.
So far the general population is used these spices in spite of they being degraded. This is mainly because to labour saving { convenient }. Slowly the market is waking up to the retention of flavors and maintaining the higher grade of spices.
For this it is essential to ensure avoiding to RAISE in temperature while grinding. It is reported in scientific circumstances that in many cases the product reaches a high temperature of 40 C – 43 C (when ambient temperature is 35 C) at the time grinding. This is for a short time but because of high temperature and large surface area of the particles coupled with flow of air WITHDRAWS/ELIMINATES the essentials oils by vaporization.
In many of turmeric grinding system it is reported that oil condenses in the dust bag collector to the extent that dripping of oil is noticed after long continuous grinding.
To avoid this a large Dust Collector (More No of Bags) is recommended.
THESE ARE THE VARIOUS METHODS OF AVOIDING TEMPERATURE RAISE WHILE GRINDING OF SPICES.
1. Cooling the raw material to very low temperature so that in spite of the fact of raise of temperature at the time of impact the net temperature of the product is substantially lower that vaporization temperature of essential oils.
2. Cooling the products substantially to around 5-8 C and around in an equipment having LOW GRINDING CHAMBER TEMPERATURE so that similar result is obtained.
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| CURRY MASALA MIRACLE MILL |
Premium Super Miracle mill is developed keeping high performance in terms of production in mind. This is heavy duty star hammer mill with double ended star type grinding elements which will give many fold life with compared to standard flat type normally available in other conventional hammer mills we also can provide alternative designs of grinding elements, depending upon the application.
Newly developed NFS (NEAR FULL SCREEN) SERIES with EASY CHANGING of SCREEN and HAMMER having 75% SCREENING AREA also available. These mills are known as SUPERMAX.
SALIENT FEATURES
- COOL GRINDING AND HENCE NO LOSS OF OIL, AROMA & COLOUR
- EASY & QUICK CHANGE OF SCREEN & HAMMER
- VERSATILE MILL FOR DIFFERENT SPICES & CURRY MASALAS
- GRINDING, SIEVING & CONVEYING IN ONE UNIT
- THREE STANDARD MODELS AVAILABLE
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| CURRY MASALA WIZZON MILLS |
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The PREMIUM CURRY MASALA WIZZCON MILL (AIR SWEPT CONE MILL) is a screenless Size Reduction machine used to grind material which is of fibrous in nature in to fine powder. The feeding is done through wide hopper in to the grinding chamber. Here a case hardened double ended or star type swing hammers rotate at high speed attached to the rotor. The whole grinding chamber contains replaceable liners so that main body will not be subjected to wear & tear. The ground material is graded to the size by whizzer classifier and transfer to the cyclone collector pneumatically. The Classifier may be adjusted according to the mesh size requirement of material. The fan maintains constant air flow in the mill chamber in order to discharge the product. The no. of Hammer and Weight of Hammer will be selected as per APPLICATION.
SALIENT FEATURES :
- Screenless Pulveriser with Wizzer cone Classifier for FINER Pulverising.
- Extra Large Dust Collector for Dust Free and Cool grinding.
- Specially designed Grinding Elements with Special Shape, Weight and Cutting edge.
- Regular Auto Feeding
- Water Jacket Cooling
- Ideal for TURMERIC, GINGER & HERBS.
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| CURRY MASALA MICRO PULVERISERS |
SALIENT FEATURES :
- Fineness achieved due to hole size of SCREEN and Auto Feed Arrangement.
- Cool Grinding with Water - Jacket arrangement and hence Aroma, Pungency & Color maintained.
- Dust Free operation due to Balloons (Fabric).
- Better Production / Energy Consumption ratio.
- Four Standard Models in M.S./C.I./S.S. and S. S. Contact Parts.
COMPACT RUGGED DESIGN
Each part is precisely engineered from quality materials and the unit is assembled with remarkable compactness to save space. The perfect balancing of moving parts effects considerable saving in power
CONSISTENT ACCURACY
The grinding operation being entirely mechanical, each of the factors contributing to the fineness of the finished product, could be effectively controlled. |
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| UNIVERSAL MILLS |
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TECHNOLOGY
PREMIUM manufacture UNIVERSAL MILL to grind wide range of materials in desired partical size.
Three different type of BLAST ROTORS OR INCLUDED BAR OR PLATEBA mechanism and are DYNAMICALLY BALANCED. The CLASSIFIER STATORS Drums are FULL SCREEN HALF SCREEN AND HALF SERRATED GRINDING TRACK OR THREE QUARTER SCREEN AND ONE QUARTERSERRATED GRINDING LINER.
The GRINDING TOOLS are ALLOY STEEL and HARDENED ELEMENTS are FIXED ON PERIPHERY OF BLAST ROTOR.
Similarly CLASSIFIER STATORS SCREENS are FIXED in MILL BODY to get desire degree FINE POWDER.
Junior Series Pemium Univarsal Mills :
These Mills have small diameter ranging from 160 mm 0 to 300.mm
These Mills have either Feed Try or Feed Hopper and are mounted
on Cabinet or stand. A Provision for air Baloon is provided for
Air to Escape. Lab models are Bottom Open Type (B.O.T.) and Blast
Rotor and Classifier Stator can be given is S.S. Construction.
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| PIN MILLS |
GENERAL
The FEED MATERIAL is FED into CENTRE of ROTOR and is conveyed to the PERIPHERY through series of BEATER PLATE , thus gradually reducing to find powder. SCREEN DRUM fitted around ROTOR, permits ground material of desired FINENESS to come out of the MILL for collection.
IMPORTANT TECHNICAL INFORMATION ON PIN MILLS
PREMIUM PIN MILL is a specially designed pulverizer to deal efficiently and economically with a wide range of materials to grind them to predetermined fineness from COARSE to FINE POWDER up to 150 MESH (100 Micron) and above.
The grinding operation is effected through beating, shearing, crushing and auto collision of material. Feeding is manually for SMALL MILLS and for MEDIUM and LARGE CAPACITY MILLS, either HOPPER with HORIZONTAL GATE VALVE with rack & pinion is provided or SCREW FEEDER with VARIABLE SPEED DRIVE. This will give uniform and controlled FEED into the MILL.
SALIENT FEATURES
- More out put than conventional Mill
- NARROW BAND of fineness
- Final product cool and smooth
- Less Power consumption
- OCCUPIES LESS SPACE
- RAPID & ADEQUATE ejection of pulverized material from all over the screen.
- Allows FEED MATERIAL with higher percentage of FAT and MOISTURE.
- STURDY & VIBRATION FREE CONSTRUCTION.
- Easy to CLEAN & EASY to OPERATE.
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| PRE CLEANERS |
GENERAL DESCRIPTION :
“ PREMIUM ’ PRE - CLEANER is for preliminary cleaning of all kinds of grains
in milling plants, brewery and silo system. This machine is suitable for all kind of
grains such as sorghum , wheat , Rice , soyabean , mustard etc. The powerful
aspiration system situated at the side of the machine effectively removes light
impurity and dust. Further the vibrating sieve removes stones, lumps of clay and
other bigger impurities.
WORKING PRINCIPLE :
The grain cleaner is a combination of robust heavy duty grader and a powerful
aspiration system. Material fed at the inlet passes through sieves which remove
coarse and fine impurities. The clean material falls in the post aspiration chamber
where the remaining dust particle and light impurities are remove by means of a
powerful air current. Finally the clean grain is received at the outlet.The aspiration
system comprises blower, Cyclone, Rotary Air Lock Valve and Dust Collector.
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| DESTONERS |
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The separation of stone from grains is on the basis of specific gravity of the material.
A stream of grain with unwanted stones is fluidized by air flow. The material is fed at
the higher end and the clean grain is discharged at the lower end.
The stones having higher specific gravity sink lower and closer to the fine wire mesh deck.
The oscillation of deck takes the stones towards the higher side where the stones are
discharged. The aspiration system comprises Blower, Cyclone, Rotary Air lock Valve.
SALIENT FEATURES :
- Complete separation of stones from grains.
- Wide range of applications.
- Counter balanced system for long life & smooth operations.
- Compact in size.
- Low maintenance.
- Dust problem eliminated.
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| DRYERS |
PREMIUM Tray Dryer is a direct heated type dryer for solid or liquid materials. Drying is carried out by forced air circulation in a cross-flow heating system. Strip heaters (for electrical heating) or steam tube coils (for steam heating) are mounted on both sides of the dryer. Depending on the working temperature required, adequate insulation thickness is provided to achieve the best efficiency.
Application :
In pharmaceutical, food, chemical, dyestuff and allied industries.
Construction :
Body - M.S. Sheets forming double walls, fixed on inner and outer angular framework of M.S.
Door - Also of double-walled M.S. Sheets, with specially designed hinges to enable it to sit flush with the body when closed. Latch is provided.
Trays - Size ( 800 x 400 x 30 mm ) ,
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| BLENDERS |
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BABY BLENDER (LAB MODEL)
Blenders are used for making dough blending of pickle and dry mixing of two or more ingredients. Ribbon / Paddle type auger is mounted on the blender shaft.
The 'Premium' Baby Blenders have main body constructed from M.S or S.S plates of adequate section to give rigidity and robustness. The shaft is supported on bearings on which ribbon / Paddles are mounted. It gives homogenous mixing and easy loading and unloading of materials. The Blender body can be tilted for discharging. Suitable motor & gear box are provided.
The Premium Baby Blenders can be supplied with full length discharge type gate . This is needed in RESEARCH institutes.
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| VIBRO SCREENS/ PPLAN SIFTER |
PRINCIPLE :
Vibratory motion is the most effective method for screening. It causes 100% rotary motion and
causes dispersion stirring and stratification of material to be sifted. Feed material constantly
flows in Horizontal motion along a loop pattern on Vibro Screen Surface. “PREMIUM” Vibro
Screen Provides optimum screening and assures maximum federates and efficiency.
FEATURES:
Vibro screen are driven by a
special type of vertically
mounted motor having
eccentric weight at the upper
and lower end of the shaft.
Rotation of out of balance top
weight causes vibration in
Horizontal plane where as
the rotation of lower weight
causes tilt an vibrations in
vertical plane.
Advantage
- Varied range of Application
- Accurate separation
- Low power consumption
- High processing rate per unit
- Area of screen
- Minimum screen building
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| CONVEYORS |
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Type OF Conveyors :
- HORIZONTAL SCREW CONVEYORS
- INCLINED SCREW CONVEYORS
- TUBULAR SCREW CONVEYORS
- VERTICAL SCREW LIFTS
- SCREW CONVEYOR SYSTEMS
- OFF THE SELF SCREW CONVEYOR PARTS
- Belt Conveyor
- Pipe Conveyor
- Radial Stack Onveyor
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