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| SPECIALLY DESIGNED FOR GRAIN MILLING FOR DISTILLERIES |
The First Silo Storage Bin is provided to ensure that a uniform quantity of material is fed into the system, as there is likely to be the Capacity chosen is 2T which is equivalent to the consumption of the systems of grains of grains for a period of 30 minutes.
The Rotary Feeder with Variable Speed Drive is provide below the silo to regulate the feed of material into the System. Variable Speed Drive is provided so that the Operator can vary input depending upon the downstream condition, as this the only process beyond which all the operations are continuous.
In-spite of the fact One Hammer Mill will meet the Capacity requirement we provide one additional standby Mill, as milling is the main operation and there is likely to be some down time to change the Screen of Hammers etc. In that case other mill can be immediately put into operation, maintaining continuity of production and flow of material. This is especially a must in case you are going for jet Cooker. Any pulverizing produces the particles of different sizes. Various Alcohol Technologist & Consultant have different view regarding the preferred size of particles. To meet different types of requirements, a Sieving Machine is provided on line so that the coarse particles can be separated from the powder and fed back into Hammer Mill for regrinding. This will ensure that the milled product is fairly uniform particle size so that it makes downstream activity easier. The fine product is collected in the Storage Bin.The storage Bin has 2 Outlets where 2 Rotary Feeders are connected.
Consistency in water powder ratio is essential in proper saccharification. We include a complete ratio controlling system by which flow of powder can be independently controlled once again depending upon the downstream conditions. An automation is included to control flow of water into the Mixer so that powder water ratio is maintained as desired. If you are likely to use different types of grains containing different percentages of starch, it is essential to have variation in powder water ratio.
Two Weigh hoppers are provided below the Storage Bin suspended on Load cells the information from which is given to a P.C. The discharge rate can be controlled automatically by altering the speed of Rotary feeders which is coupled to a Variable Speed Drive controlled controlled by P.C.
Weigh Hoppers are alternatively filled and discharged and maintain continuous flow of powder and proper weighment of powder all through the day. The flow of water is regulated by motorized Valve and the flow is measured by Flow Meter and giving necessary signal to PC so that it can take corrective action by operating the motorized valve for altering the flow of water as required.The above system ensure that a properly consistent slurry is produced as proper ratio of powder and water is maintained.
The powder and water are fed into a SS Screw Conveyor Premasher which (both Conveyors & Mixers) has a Screw for conveying the paddle for mixing. The outlet can either be connected to another Agitator or taken for further processing as desired.
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PREMIUM GRAIN CLEANING, MILLING & FLOUR CONVEYING PLANT
FOR DISTILLERY INDUSTRIES |
The demand of Industrial and Portable ALCOHOL is increasing day by day. The use of ALCOHOL for blended PETROL for automobiles, the production of ALCOHOL is further likely to increase.
Moreover recent decontrol of MOLASSES , Indian ALCOHOL producers are going for GRAIN BASED Distilleries. |
At PREMIUM PULMAN, we manufacture different type of Size Reduction Equipment. For GRAIN MILLING, we manufacture Special Type Mill MIRACLE MILL - NHM (NFS HAMMER MILL). With proper selection of TIP SPEED of Mill and SCREEN, the GRAINS are ground to required size and further MILLED GRAINS are passed through ROTARY/VIBRO SCREEN to get the desired particle BAND of FLOUR. The oversize is REFFED to MILL.
We Offer :
(A) Magnets/Magnetic separators to remove iron particles.
(B) Cleaners/Destoners to remove impurities.
(C) Milling Plant UP TO 20 MT/Hr. Capacity with Aspiration System.
(D) SCREENS to get required size of FLOUR.
(E) FLOUR STORAGE SILOS, DISCHARGE VALVES.
(F) Weigh hopper with LOAD CELL arrangement and Discharge Valves for regular feeding into
LIQUIDIFICATION and proper weighment record.
(G) For proper LIQUIDIFICATION, we offer PRE-MASHER in S.S Construction with proper
Nozzles.
The System is Complete to feed to Cooking Section and further process.
We manufacture almost all equipment in our own Manufacturing Units. These give the customer confidence for QUALITY and DELIVERY. Also because of this CUSTOM BUILT System/Plant can be offered.
We have designed, manufactured and supplied more than TWENTY PLANTS ranging from 2MT/Hr. To 20 MT/Hr.on TURNKEY BASIS.
As MILLING, CLEANINGand CONVEYING process are almost same for other STARCH based materials like TAPIOCA, CASSAVA & POTATO, we also offer plants for such materials.
We also offer MALT ROLLER MILLS and VENTILATED HAMMER MILLS for MALT.
The TABLE below gives the approx. Requirement of H.P. And Space for such Plants (These capacities are based on sorghum [JUWAR] also 20 HR. BASIS.)
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| STANDARDMAX MIRACLE MILL |
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| CONSTRUCTIONAL DETAILS |
- Heavy plate steel - welded and bolted fabrication.
- Dynamically balanced rotor assembly.
- Plenium chamber with aspiration system.
- Replaceable & serrated steel liner.
- Dust tight/water tight construction.
- Easy to change hammers and screens.
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| MILL BODY |
The mill body is welded steel construction and is built in three parts. The bottom half of mill is one part and upper half is in two parts. The feed intake part of upper half is bolted to the bottom of mill body, resulting in a permanent dust tight connection between feed intake portion. Further to increase screen area, this portion is also made hinged type so liner portion could be replaced by perforated screen for some applications. The remaining portion of upper half is hinged, can be opened for easy access to inside the mill for changing screens and hammers without disturbing the installation. |
| SERRATED REPLACEABLE LINER (BREAKER PLATE) |
The high velocity of material fed into mill due to tip speed of rotor, first reduction takes place between hammer tip and serrated liner and sue to serrations it gets multipled in manifolds which give smashing impact and cause initial disintegration.
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| QUICK CHANGING OF SCREEN AND HAMMERS |
Appropriate and adequate groove in lower and upper portion of mill, provides easy removal of screen and fixing of screen fit and hence no leakage. By opening hinged part of upper half, changing of hammers is very easy and fast.
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| ROTOR ASSEMBLY WITH HAMMERS |
Alloy steel rotor shaft, machines to the required tolerance of high precision, round catch plates (fully machined) and accurately jig drilled at designed p.c.d., intermediate machined spacer bushes, hammer rods, double ended star/t.c.t hammers. The hammers type, size, weight and shape is chosen as per application and can be reversed for longer life.
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| MODEL |
ROTOR
DIA
IN M.M. |
FEED-OPEN
IN MM |
NO OF
HAMMERS |
H.P. |
SPEED
IN
RPM |
CAPACITY/HR. |
SPACE REQ’D.
(FOR MILL)
L x W x H |
1.75 Ø MM
SCREEN |
2.2 Ø MM
SCREEN |
2.5 Ø MM
SCREEN |
| STANDARDMAX-II |
600 |
280 |
36 |
30 |
2880 |
1.8 |
2.0 |
2.2 |
1120 X 1460 X 1270 |
| STANDARDMAX-III |
600 |
384 |
48 |
40 |
2880 |
2.4 |
2.6 |
2.9 |
1120 X 1830 X 1270 |
| STANDARDMAX-IV |
600 |
504 |
60 |
50 |
2880 |
3.0 |
3.3 |
3.6 |
1120 X 1930 X 1270 |
| STANDARDMAX-V |
600 |
600 |
72 |
60 |
2880 |
3.6 |
4.0 |
4.4 |
1120 X 2130 X 1270 |
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| SUPERMAX MIRACLE MILL |
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| CONSTRUCTIONAL DETAILS |
- Heavy plate steel - welded and bolted fabrication.
- Dynamically balanced rotor assembly.
- Plenium chamber with aspiration system.
- Replaceable & serrated steel liner.
- Dust tight/water tight construction.
- Easy to change hammers and screens.
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| MILL BODY |
The mill body is welded steel construction and is built in three parts. The bottom half of mill is one part and upper half is in two parts. The feed intake part of upper half is bolted to the bottom of mill body, resulting in a permanen dust tight connection between feed intake portion. Further to increase screen area, this portion is also made hinged type so liner portion could be replaced by perforated screen for some applications. The remaining portion of upper half is hinged, can be opened for easy access to inside the mill for changing screens and hammers without disturbing the installation.
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| SERRATED REPLACEABLE LINER (BREAKER PLATE) |
The high velocity of material fed into mill due to tip speed of rotor, first reduction takes place between hammer tip and serrated liner and sue to serrations it gets multipled in manifolds which give smashing impact and cause initial disintegration.
Bracker plate can be replaced to perforated screen for certain applications.
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| PERFORATED SCREENS |
The degree of fineness of ground product depends upon the size of holes of screen. Screens in nfs-mircle mills have an extra quarter screen located in the hinged portion of upper part of mill. This increases the screen are by 50% more than conventional designs available in market to 270o.
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| QUICK CHANGING OF SCREEN AND HAMMERS |
| Appropriate and adequate groove in lower and upper portion of mill, provides easy removal of screen and fixing of screen fit and hence no leakage. By opening hinged part of upper half, changing of hammers is very easy and fast. |
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| MODEL |
ROTOR
DIA
IN M.M. |
FEED-OPEN
IN MM |
NO OF
HAMMERS |
H.P. |
SPEED
IN
RPM |
CAPACITY/HR. |
SPACE REQ’D.
(FOR MILL)
L x W x H |
1.75 Ø MM
SCREEN |
2.2 Ø MM
SCREEN |
2.5 Ø MM
SCREEN |
| SUPERMAX - I |
712 |
700 |
72 |
75 |
2400 |
4.5 |
5.0 |
5.5 |
2400 x 1200 x 1800 |
| SUPERMAX - II |
712 |
800 |
84 |
100 |
2400 |
6.0 |
6.75 |
7.5 |
2700 x 1500 x 1800 |
| SUPERMAX - III |
712 |
900 |
96 |
125 |
2400 |
7.5 |
8.25 |
9.0 |
3000 x 1800 x 1800 |
| SUPERMAX - IV |
712 |
1000 |
108 |
150 |
2400 |
9.0 |
9.75 |
10.5 |
3200 x 2000 x 1800 |
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| OPTIMAX MIRACLE MILL |
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| CONSTRUCTIONAL DETAILS |
- Heavy plate steel - welded & bolted fabrication.
- Dynamically balanced rotor assembly.
- Plenium chamber with aspiration system.
- Replaceable & serrated steel liner.
- Dust tight/water tight construction.
- Easy to change hammers and screens.
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| MILL BODY |
The mill body is welded steel construction and is built in three parts. The bottom half of mill is one part and upper half is in two parts. The feed intake part of upper half is bolted to the bottom of mill body, resulting in a permanent dust tight connection between feed intake portion. Further to increase screen area, this portion is also made hinged type so liner portion could be replaced by perforated screen for some applications. The remaining portion of upper half is hinged, can be opened for easy access to inside the mill for changing screens and hammers without disturbing the installation. |
| SERRATED REPLACEABLE LINER (BREAKER PLATE) |
The high velocity of material fed into mill due to tip speed of rotor, first reduction takes place between hammer tip
And serrated liner and sue to serrations it gets multipled in manifolds which give smashing impact and cause initial
Disintegration.
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| PERFORATED SCREENS |
The degree of fineness of ground product depends upon the size of holes of screen. Screens in nfs-mircle mills have
An extra quarter screen located in the hinged portion of upper part of mill. This increases the screen are by 50%
More than conventional designs available in market to 270o.
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| QUICK CHANGING OF SCREEN AND HAMMERS |
Appropriate and adequate groove in lower and upper portion of mill, provides easy removal of screen and fixing of
Screen fit and hence no leakage. By opening hinged part of upper half , changing of hammers is very easy and fast.
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| ROTOR ASSEMBLY WITH HAMMERS |
Alloy steel rotor shaft, machines to the required tolerance of high precision, round catch plates (fully machined) and accurately jig drilled at designed p.c.d., intermediate machined spacer bushes, hammer rods, double ended star/t.c.t hammers. The hammers type, size, weight and shape is chosen as per application and can be reversed for longer life. |
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| MODEL |
ROTOR
DIA
IN M.M. |
FEED-OPEN
IN MM |
NO OF
HAMMERS |
H.P. |
SPEED
IN
RPM |
CAPACITY/HR. |
SPACE REQ’D.
(FOR MILL)
L x W x H |
1.75 Ø MM
SCREEN |
2.2 Ø MM
SCREEN |
2.5 Ø MM
SCREEN |
| OPTIMAX - I |
890 |
1000 |
112 |
180 |
1600 |
10.5 |
11.25 |
12.0 |
3500 x 2200 x 2400 |
| OPTIMAX - II |
890 |
1100 |
128 |
200 |
1600 |
11.0 |
12.0 |
13.0 |
3700 x 2400 x 2400 |
| OPTIMAX - III |
890 |
1200 |
144 |
220 |
1600 |
12.0 |
13.0 |
15.0 |
4000 x 2600 x 2400 |
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| ULTIMAX MIRACLE MILL |
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| CONSTRUCTIONAL DETAILS |
- Heavy plate steel - welded & bolted fabrication.
- Dynamically balanced rotor assembly.
- Plenium chamber with aspiration system.
- Replaceable & serrated steel liner.
- Dust tight/water tight construction.
- Easy to change hammers and screens.
|
| MILL BODY |
The mill body is welded steel construction and is built in three parts. The bottom half of mill is one part and upper
Half is in two parts. The feed intake part of upper half is bolted to the bottom of mill body, resulting in a permanent
dust tight connection between feed intake portion. Further to increase screen area, this portion is also made
Hinged type so liner portion could be replaced by perforated screen for some applications. The remaining portion
Of upper half is hinged, can be opened for easy access to inside the mill for changing screens and hammers without
Disturbing the installation. |
| SERRATED REPLACEABLE LINER (BREAKER PLATE) |
The high velocity of material fed into mill due to tip speed of rotor, first reduction takes place between hammer tip
And serrated liner and sue to serrations it gets multipled in manifolds which give smashing impact and cause initial
Disintegration. |
| PERFORATED SCREENS |
The degree of fineness of ground product depends upon the size of holes of screen. Screens in nfs-mircle mills have
An extra quarter screen located in the hinged portion of upper part of mill. This increases the screen are by 50%
More than conventional designs available in market to 270o.
|
| QUICK CHANGING OF SCREEN AND HAMMERS |
Appropriate and adequate groove in lower and upper portion of mill, provides easy removal of screen and fixing of
Screen fit and hence no leakage. By opening hinged part of upper half , changing of hammers is very easy and fast.
|
| ROTOR ASSEMBLY WITH HAMMERS |
Alloy steel rotor shaft, machines to the required tolerance of high precision, round catch plates (fully machined) and
Accurately jig drilled at designed p.c.d., intermediate machined spacer bushes, hammer rods, double ended star/t.c.t
Hammers. The hammers type, size, weight and shape is chosen as per application and can be reversed for longer life.
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| MODEL |
ROTOR
DIA
IN M.M. |
FEED-OPEN
IN MM |
NO OF
HAMMERS |
H.P. |
SPEED
IN
RPM |
CAPACITY/HR. |
SPACE REQ’D.
(FOR MILL)
L x W x H |
1.75 Ø MM
SCREEN |
2.2 Ø MM
SCREEN |
2.5 Ø MM
SCREEN |
| ULTIMAX - I |
1000 |
1200 |
148 |
240 |
1400 |
15.0 MT |
16.0 MT |
17.0 MT |
4300 X 2400 X 2600 |
| ULTIMAX - II |
1000 |
1300 |
164 |
270 |
1400 |
16.0 MT |
17.0 MT |
18.5 MT |
4700 X 2600 X 2600 |
| ULTIMAX - III |
1000 |
1400 |
180 |
300 |
1400 |
19.5 MT |
20.5 MT |
21.5 MT |
5000 X 2800 X 2600 |
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