GENERAL ABOUT PREMIUM PELLET MILL

Basically the purpose of pelleting is to take a finely devised, some time dusty, unpalatable and difficult to handle feed material and by application of heat, moisture and pressure form it into larger particles. These larger particles or pellets are easier to handle, nore palatable and usually result in improved feeding results when compared to mesh feed.

The modern type pellet mills use a ring type die turning about two fixed rollers, with the die and rollers mounted in a vertical plane and consist of following component parts :-

(i) Feeder (iii) Pelleting device (V) Prime mover (ii) Conditioning chamber (Iv) Speed reduction device (Vi) Base
The feeder is screw type and is equipped with a variable speed electric drive for speed control. The purpose of the feeder is to provide constant, controlled and even flow of feed to the mixing and pelletizing operation. Any variation in this flow results in poor conditioning and a variable products.

Conditioning is accomplished by the addition of controlled amounts of steam. Addition of steam supplies moisture for lubrication, liberates natural oils and in some cases results in partial geletinisation of starches.In the pelleting unit the conditioned mash is forced through perforation in the die by roller pressure and gets compressed and forms into pellets. Adjustable knives cut pellets into desired lengths.As the die speed is always less then the motor speed, speed reduction is provided through V-belt drive.

GENARAL :
Model - PBPM - 025

• Ideal for Research laboratories / small production
  
• Compact - occupies less space.
  
• Can be provided with FEEDER - CONDITIONER.
  
• The DIE - HEAD assembly is rotated by electric motor and GEAR BOX.
  
• The DIE - RING / ROLLER rotation provide pressure an heat generation improves Binding Condition.
  
• Hot water/ steam can be added.
  
• The DIE - HEAD can be removed very easily
  
• The DIE - RING and ROLLER made out of ALLOY steel and are hardened.
  
• Die - head have tapered radial valve to facilitate PELLETE forming of desired diameters
  
• The length of Pellet can be controlled by adjustable knife cutter.
  
• Capacity 75 Kg/Hr of 8 m.m Ø Pellet, 50 Kg/hr of 4 mm Ø Pellet and 25 Kg/Hr of 2.35 mm Ø.
  
• Power Consumption 10 + 1 H.P. for Screw Feeder
  
• Die Ring Dia. (Approx) - 350 mm
  
• Space required (L x B x H) 1300 x 1225 x 2100.

GENARAL :

• Available in TWO SIZES i.e.1 MT / Hr and 2 MT / Hr of 8 mm Ø PELLETS
  
• Mills are with CONDITIONER and screw Feeder
  
• Ideal for SMALL MODEST COMMERCIAL Production.
  
• Shear pin protection from over Loading.
  
• DIE - RING and ROLLS are accurately machined from special Alloy steel and are properly Heat Treated.
  
• Powerful MAGNET is Provided to avoid any IRON PARTICLES entering PELLET MILL
  
• Screw Feeder Conveyer and DOWN SPOUT are made from stainless steel to avoid Corrosion.
  
• The DIA of PELLET and LENGTH of PELLET is decided by DIA of hole in DIE-RING and Position of KNIFE CUTTER.
  

1. FEEDER
2. CONDITIONING CHAMBER
3. PELLETING DEVICE besides speed Reduction, Prime mover and Base frame.

The capacity of PELLET MILL is designed by size DIE-RING i.e. INNER DIA, WIDTH and SIZE of HOLE. The design of PELLET MILLS gives maximum out put per unit consumption of electric power Safely and protection against entrance of iron particles ALL contact Parks Like screw feeder, conditioner, down spout are made out of S.S., to provide protection against corrosion. Doors, windows and Hinged covers are provided to facilitate cleaning and have easy accessibility to DIE-RING and HOLDERS.

SALIENT FEATURES :

• FOUR ZONES - FEEDING ZONE, COMPRESSION ZONE, COOKING ZONE & COOLING ZONE.
  
• ELECTRICALLY HEATED BARREL WITH BEND HEATER.
  
• THRUST BLOCK - IT IS PROVIDED WITH SPECIAL THRUST BEARING.
  
• THE BARREL HAS STEAM JACKET & WATER COOLING JACKET.
  
• PROVISION OF ROTATING CUTTER.
  
• FACILITY OF A.C. VARIABLE SPEED FOR EXTRUDER SCREW, FEEDER & ROTATING CUTTER.
  
• POWER IS TRANSMITTED FROM MOTOR TO GEAR BOX BY ‘V’ BELT.
  
• IMPORTANT PARTS (MAIN SCREW, DIE AND CUTTER) MADE OUT OF S.S.
  
• SPECIAL DESIGN OF SCREW PITCH / DEPTH.

SALIENT FEATURES :

• 10 H.P. T E F C. MOTOR IS INSTALLED ON STURDY BASE.
  
• POWER IS TRANSMITTED FROM MOTOR TO GEAR BOX BY 'V' BELT.
• THURST BLOCK - IT IS PROVIDED WITH SPECIAL THRUST BEARING.
• THE BARREL HAS BAND HEATER AT THE DIE & WATER COOLING JACKET.
• DIES - IT IS FITTED ON THE OUT-PUT SIDE OF THE BARREL.
• CAPACITY : 25 TO 50 KG./HR.

• PREMIUM MULTI CONDITIONER PELLET MILLS have more then ONE CONDITIONER besides screw FEEDER.
• The size and No. Of CONDITIONER will depend upon type of AQUA FEED to be produced and type of ingredients used.
• DIRECT STEAM is injected into MIXED FEED.

The higher moisture at higher temperature and higher retention time will improve gelatisation All conditioners are having steam jackets and are made of S.S. And have variable speed. The MULTI CONDITIONER PELLET MILL are used for AQUA FEED manufacture in various capacities.