| [GRAIN/MALT MILLING PLANTS FOR DISTILLERIES/BREWERIES] |
| PLANTS / SYSTEMS |
| Grain Cleaning |
Grain Milling |
Malt Cleaning |
| Malt Milling |
Flour Storage |
Flour Weighing With Load Cell |
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PREMIUM GRAIN CLEANING, MILLING & FLOUR CONVEYING PLANT
FOR DISTILLERY INDUSTRIES |
The demand of Industrial and Portable ALCOHOL is increasing day by day. The use of ALCOHOL for blended PETROL for automobiles, the production of ALCOHOL is further likely to increase.
Moreover recent decontrol of MOLASSES , Indian ALCOHOL producers are going for GRAIN BASED Distilleries. |
At PREMIUM PULMAN, we manufacture different type of Size Reduction Equipment. For GRAIN MILLING, we manufacture Special Type Mill MIRACLE MILL - NHM (NFS HAMMER MILL). With proper selection of TIP SPEED of Mill and SCREEN, the GRAINS are ground to required size and further MILLED GRAINS are passed through ROTARY/VIBRO SCREEN to get the desired particle BAND of FLOUR. The oversize is REFFED to MILL.
We Offer :
(A) Magnets/Magnetic separators to remove iron particles.
(B) Cleaners/Destoners to remove impurities.
(C) Milling Plant UP TO 20 MT/Hr. Capacity with Aspiration System.
(D) SCREENS to get required size of FLOUR.
(E) FLOUR STORAGE SILOS, DISCHARGE VALVES.
(F) Weigh hopper with LOAD CELL arrangement and Discharge Valves for regular feeding into
LIQUIDIFICATION and proper weighment record.
(G) For proper LIQUIDIFICATION, we offer PRE-MASHER in S.S Construction with proper
Nozzles.
The System is Complete to feed to Cooking Section and further process.
We manufacture almost all equipment in our own Manufacturing Units. These give the customer confidence for QUALITY and DELIVERY. Also because of this CUSTOM BUILT System/Plant can be offered.
We have designed, manufactured and supplied more than TWENTY PLANTS ranging from 2MT/Hr. To 20 MT/Hr.on TURNKEY BASIS.
As MILLING, CLEANINGand CONVEYING process are almost same for other STARCH based materials like TAPIOCA, CASSAVA & POTATO, we also offer plants for such materials.
We also offer MALT ROLLER MILLS and VENTILATED HAMMER MILLS for MALT.
The TABLE below gives the approx. Requirement of H.P. And Space for such Plants (These capacities are based on sorghum [JUWAR] also 20 HR. BASIS.)
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| Miracle Mills - MAX SUPERMAX - DGM ( DISTILLERY GRAIN MILLS) |
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SALIENT FEATURES :
- SUPERMAX-DGM MILLS are designed & manufacture keeping in mind the MULTI-GRAINS grinding like CORN, SORGUM, MILLETS, RICE and TAPIOCA etc.
- Increased Screening Area give more output per UNIT consumption of energy.
- Presence of SERRATED and REPLACABLE GRINDING PLATE (Breaker Plate) increases the Grinding Efficiency.
- Specially designed Tungsten Carbide Tipped hammers reduces the RECURRING COST considerably.
- THREE PIECE design of Mill facilities EASY and QUICK change of Hammers & Screens.
- Extra Large Plenum Chamber below Mill Reduce (Compress) the Air turbulance produced by ROTOR.
- Air Relieving System with Blower and Dust Collector takes away the Air and No Hold Up of material in Grinding Chamber of Mill and hence less wear and tear of screens & hammers besides Dust LED operation.
- Extra Large Base Frame, Stress Relieved Fabricated Body, Anti Vibration Pads make Mill Noiseless & Vibration Free.
CONSTRUCTIONAL DETAILS
- HEAVY PLATE STEEL - WELDED & BOLTED FABRICATION.
- REPLACEABLE & SERRATED STEEL LINER.
- DYNAMICALLY BALANCED ROTOR ASSEMBLY.
- DUST TIGHT/WATER TIGHT CONSTRUCTION.
- PLENUM CHAMBER WITH ASPIRATION SYSTEM.
- EASY TO CHANGE HAMMERS AND SCREENS.
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| Miracle Mills - VHM (Ventilated Hammer Mills) |
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- INCREASED GRINDING ZONE AREA
- UPPER HALF MILL BODY IN HINGED CONDITION
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This is HORIZONTAL TYPE HAMMER MILL. The raw materials with moisture content (more than 5 %), also requiring FINE GRINDING, our VENTILATED HAMMER MILL is found to be ideal. The raw materials like MALT, BARLEY, SORGHUM and other cereals, having little higher percentage of moisture (upto 12%) are ground in these MILLS. The high FORCED VENTILATION occurring into the grinding chamber provide COOL grinding compare to VERTICAL HAMMER MILL. The temperature increase during grinding operation is minimal and hence ideal for milling adjuncts having more percentage of moisture.
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| Malt Roller Mills |
SALIENT FEATURES :
- TO CRUSH THE GRAIN TO THE DESIRED PARTICLE SIZE
- MINIMUM PROPORTION OF FLOUR (FINES)
- MAINTAINING HUSK STRUCTURE
- TO SEPARATE THE HUSK/GRAINS
- LOW POWER CONSUMPTION
- LONG OPERATING LIFE OF ROLLERS
- ROLLER LOCK SYSTEM
- CHILLED C.I. ROLLS
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| Pre Cleaners |
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GENERAL DESCRIPTION :
“ PREMIUM ’ PRE - CLEANER is for preliminary cleaning of all kinds of grains
in milling plants, brewery and silo system. This machine is suitable for all kind of
grains such as sorghum , wheat , Rice , soyabean , mustard etc. The powerful
aspiration system situated at the side of the machine effectively removes light
impurity and dust. Further the vibrating sieve removes stones, lumps of clay and
other bigger impurities.
WORKING PRINCIPLE:
The grain cleaner is a combination of robust heavy duty grader and a powerful
aspiration system. Material fed at the inlet passes through sieves which remove
coarse and fine impurities. The clean material falls in the post aspiration chamber
where the remaining dust particle and light impurities are remove by means of a
powerful air current. Finally the clean grain is received at the outlet.The aspiration
system comprises blower, Cyclone, Rotary Air Lock Valve and Dust Collector.
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| De - Stoners |
SALIENT FEATURES :
- Complete separation of stones from grains.
- Wide range of applications.
- Counter balanced system forlong life & smooth operations.
- Compact in size.
- Low maintenance.
- Dust problem eliminated.
The separation of stone from grains is on the basis of specific gravity of the material.
A stream of grain with unwanted stones is fluidized by air flow. The material is fed at
the higher end and the clean grain is discharged at the lower end.
The stones having higher specific gravity sink lower and closer to the fine wire mesh
deck.The oscillation of deck takes the stones towards the higher side where the stones
are discharged. The aspiration system comprises Blower, Cyclone, Rotary Air lock Valve.
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| Magnatic Separator |
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Permanent Drum Type Magnetic Separator is most useful non electric separator for separating tramp iron from non magnetic
material processed in bulk quantity for the purity of end products , recovery of metal having commercial value and protection of
processing plant and machinery. These are
widely used in all the processing industry
for separation of iron contamination from
minerals , chemicals , food flour, plastics,
grains, sand, cement, fertilizers, abrassives,
glass , slag , ores , rock , refractories and
many other products.
WORKING PRINCIPLE & MAGNETIC SYSTEM
The Permanent Magnetic Drum consist of stationary Permanent Magnetic assembly having uniform and
everlasting Magnetic field across the entire width of the drum, which is effective over approximately half
the drum circumference.
Drum shell made of non magnetic stainless steel revolves around the
magnetic field. As the material fed evenly from the chute falls over
the drum, powerful magnetic field attracts and holds ferrous particles
through the revolving shell. As the revolving shell carries the iron
particles through the stationery magnetic field the non magnetic
material falls freely from the shell while ferrous particles are firmly
held until carried beyond divider and out of magnetic field.
The strength of the permanent magnetic drum is guaranteed to be
greater than corresponding electromagnetic Drum. The Permanent
magnets used are everlasting magnets and its strength does not
diminish during normal use and can be used through out the life of the
installation.
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| Vibro Screens / Roto Sifters |
VIBRO SCREENS PRINCIPLE :
Vibratory motion is the most effective method for screening. It causes 100% rotary motion and
causes dispersion stirring and stratification of material to be sifted. Feed material constantly
flows in Horizontal motion along a loop pattern on Vibro Screen Surface. “PREMIUM” Vibro
Screen Provides optimum screening and assures maximum federates and efficiency.
Advantage :
- Varied range of Application
- Accurate separation
- Low power consumption
- High processing rate per unit
- Area of screen
- Minimum screen building
Applications :
- Food Industry
- Chemical Industry
- Pharmaceuticals
- Ceramics
- Plastics
- Abrasives
ROTO SIFTERS PRINCIPLE :
Material is screw fed into the cylindrical sifting chamber by means of a feed screw. The rotating paddles
which
do not contact the stationary screen propel each particle through the screen by the action of
centrifugal force.
The oversize material is conveyed axially and thrown at the other end. The machine
thus separates the material
into two grades.
ADVANTAGES OVER CONVENTIONAL TYPE OF SCREENING EQUIPMENT:
- High Centrifugal Forces Gives More Output Per Screen Area.
- Quiet Vibration Free Particle Screening .
- Dust Free Operation.
- Low Power Consumption
- Easy Maintenance.
- Inspection Door Provide Easy Access To All Internal Parts.
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| Elevators / Conveyors |
ELEVATOR
Ideal for elevating of dry bulk materails Economically and Reliably,
for Bins, silo or Machines. Standards models or custom built.
Bucket elevators are ideal for elevating a varity of bulk materials
economically, efficiently and reliably. The two main types of Bucket Elevators are Centrifual type and continuous type.
CENTRIFUGAL TYPE CE-BUCKET ELEVATORS
Extremely suitable for handling fine, free flowinfg materials. Lower feed
point, simpler loading and lesssor no. of buckets characterise the centrifugal
type when compared to continuous. Buckets are on chain or belt and travel at
high speed to effect discharge by centrifugal forces as they pass
around the head pulley. The buckets are mounted at intervals on a chain
or belt.
Type OF Conveyors :
- HORIZONTAL SCREW CONVEYORS
- INCLINED SCREW CONVEYORS
- TUBULAR SCREW CONVEYORS
- VERTICAL SCREW LIFTS
- SCREW CONVEYOR SYSTEMS
- OFF THE SELF SCREW CONVEYOR PARTS
- Belt Conveyor
- Pipe Conveyor
- Radial Stack Onveyor
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| Bin Activators |
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Construction of BIN ACTIVATOR
PREMIUM BIN ACTIVATOR is the most economical yet crucial piece of the equipment for smooth functioning of material handling / processing plants.
All are aware of the fact that how much frustrating and heavily expensive it is to have tons of material stored in a silo / bin that refuses to flow out readily, on demand.
PREMIUM BIN ACTIVATOR consist of a specially profiled discharge head with a baffle, above and in line with the discharge opening. It is flexibly hung from support ring by means of a number of hangers. A specially engineered GYRATOR is mounted on the discharge head to import high frequency - low amplitude vibrations.
These vibrations are isolated from the support ring by inbuilt isolators. Bellow type sealing sleeves on upper and lower ends ensure that there is no spillage of material.
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| Rotary Feeders |
FISH MEAL
SLAUGHTER HOUSE WASTE
MIXED MEAT OFFAL & BONES
MIXED POULTRY OFFAL
WET FEATHERS
SALIENT FEATURES :
- IDEAL FOR HEAT SENSITIVE MATERIALS/INDIRECT HEATING.
- LOW STEAM CONSUMPTION AND LOW DRYING TIME.
- EVAPORATION TEMPERATURE ABOVE 4 Kg./Hr/Sq. Mtr AT 100 OC TEMP.
- HOLLOW SHAFT / PADDLES.
- HEAT EXCHANGER/CONDENSOR.RECEIVER AND ADEQUATE INSTRUMENTATION.
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